Step 4 deals with the track assembly and installation so I've skipped over that for the time being. Step 5 begins work on the superstructure with the left hand side. The insert panel is installed first followed by the large ammunition can and a couple of cylindrical cases. The ammo can had some fine flash and a large post in the hollow back side that had to be cleaned up and each of the cylindrical cases had fine seams that needed to be sanded down before being glued into position.
Step 6 continues work on this side, assembling the twin pack radio/receiver and its mount arms. The radios are a two-part assembly that produces a seam all the way around that needed some putty attention to compensate for due to the open-square type of rack they are mounted in. The small transformer unit that installs on top has a hollow square base that is supposed to mate up to a raised block on the frame but the block is too large, so it had to be trimmed down to allow for the proper fit. The reinforcement panel also received a third cylindrical case.
This step also installs the large fuel tank which had a prominent seam that needed to be trimmed and sanded down but otherwise it fit fine into its designed location. The instructions also call for two molded-on mount points to be removed, this was easily accomplished with a #11 blade and some light sanding.
While the instructions don't indicate it here, there are small PE latches provided for inclusion on the cylindrical cases. These are parts P2 on the fret and they are very delicate. The attachment points to the fret are rather large, so a lot of care is needed when removing them as a result to avoid damage. Fortunately the fret contains extras just in case.
This step also calls for the installation of some of the pioneer tools on the outside but I've left that for later to avoid possible damage during handling.
Step 7 moves over to the right side of the superstructure. It's clear that Bronco intends to use the same molds for their upcoming release of the same vehicle mounting the leFH18 as there are molded in mount points that aren't used for this kit. The instructions don't offer any guidance on these, but there are 6 round mount holes that need to be filled in since they are unused. These were duly puttied and sanded smooth. As with the left side, the insert was added along with the base of the rabbit ears scope and 2 cylindrical cases and the transformer for the additional radio. The assembly of the rabbit ears scope is a complex multi-part affair and it's best to have the base and part B33 in place and solid first before actually adding the scope itself, so that was done at this stage. The mount posts on the back of the base were too long to allow for a flush fit to the panel, so these were carefully trimmed down prior to gluing.
Also added in this step is the mount for the MG34. The instructions indicate that some PE parts are available as options but it's vague on just how they should be used if you decide to go this route. After much studying, to use the PE P9 to replace the base of the swing mount, you would have to do quite a bit of surgery to the styrene part B12 in order to use it's swing post and internal brace to go with the PE part. There's also an optional PE part P8 that is meant to replace the semi-circular perforated plate, but it's too large and doesn't have enough width to fill the notches in the side panel. As a result, I decided against both of these PE options and stayed with the styrene parts.
The styrene semi-circular part, B10, doesn't have holes molded into it, only depressions, so I used a pin vise and micro-drill bit to open these up all the way.
With that out of the way, I installed the base of the swing mount along with the mount itself and the semicircular piece as well. Mounting the semi-circular piece was a challenge as it's not supposed to sit flush but protrude somewhat on the outside, so careful use of liquid glue and positioning was required. I also assembled the three MG34 drum magazine holders. These were multi-part assemblies with the base plate separate from the two sides with the locking bar across the front. The drum magazines simply mount to two posts in the base plate and 5 of the 6 drums installed just fine while 1 didn't have its hole completely formed in the base, so it had to be drilled out to be able to fit. The sides have small notches that are supposed to mate up to tabs on the base plates but these are too tall to allow for a flush fit, so the tabs had to be carefully trimmed down. Finally, the small mount posts on the back that are supposed to match up to the superstructure molded holes are too tall and also had to be trimmed to allow for a flush fit.
This seems to be an area of challenge with Bronco engineering/design with this kit at least. Quite a few of the mount holes, tabs, etc. don't seem to have a close tolerance and in many instances I've had to trim, open, alter, etc. in order to get a good fit. Sometimes too big, sometimes too small, very rarely just right.
Moving on to Step 8, I installed the radio, bracing panel, small storage box, and the Pak 40 ammunition bin. The radio for this side was also a two-part assembly but since it's a full rack instead of the hollow square, the top seam could be dealt with by sanding and no putty work was required.
The fit tolerances here are very tight with the ammo bin barely clearing the angled brace at the bottom as well as the MG 34 drums at the top. I also installed the rabbit ears scope after carefully drilling out the eye pieces with a pin vise since they were molded solid and carefully deepening the top lenses faces with a drill bit.
Rounding out the step is the construction of the rear hull panel and access doors. The step says you have the option of open or closed but the internal faces of the doors don't have any detail and so I opted for closed.
Step 8 continues on over to the next page and brings the side panels and rear panel together along with the gun mount base. The mount points for the gun base, G7, are two small short pins that are supposed to mate up to the mount pieces that install to either side and this makes for a weak spot in the whole assembly. To address this, I glued G7 to the left side first along with the cross bar G13 and let that dry a bit before adding in the engine deck cover G26 and using that to bring everything together.
Once that had dried up, I added the rear superstructure panel. It was necessary to trim some of the rear portion of G26 on the left side to get a proper fit as well as trim down the small square tabs on the inside of the rear panel. Careful use of liquid glue and finger pressure achieved a good join and once set I sanded down the areas on both sides to eliminate a slight protrusion due to the panel increasing in thickness as you moved from top to bottom.
I added the rear air vents along with the Notek light and brake light. The instructions incorrectly indicate that the Notek lenses should be red, they in fact should be green if you decide to paint them. I also installed the rear portions of the fenders, using a sanding twig to thin them down as they are on the thick side. A small amount of putty was needed to fill a small gap where they join the rest of the fender under the superstructure.
And, just to check and make sure I'm still heading down the right path, I dry-fit the superstructure to the hull. Everything is looking good so far although there are some very tight fits with the tabs into the hull top as well as the fenders, so I will likely give them some attention when it comes time to install them. For now, I'm leaving the separate to facilitate painting of the interior and the fighting compartment. What has become clear though is that very little of the driver's compartment will be visible once the gun is installed, so the short cuts that were taken in that area in terms of detail won't be too visible in the end.
Next up is the Pak 40 itself.